Here are the reasons why ultrasonic welding system from K&M Technologies Ltd. is highly competitive in the industry. Firstly, the product has an exceptional and stable quality thanks to the implementation of scientific quality management system throughout the entire production cycle. Secondly, supported by a team of dedicated, creative, and professional designers, the product is designed with a more aesthetically pleasing appearance and strong functionality. Last but not least, the product has many excellent performances and characteristics, showing a wide application.
KnMTech products have helped win more fame for us. Based on the feedback from customers, we conclude that there are several reasons. Firstly, thanks to the exquisite craftsmanship and unique style, our products have attracted an increasing number of customers to visit us. And, our products have helped customers gain more benefits at a surprisingly skyrocketing speed. Our products have been spreading to the market and our brand becomes more influential.
At KnMTech, the promotion of our service principle of integrity for our customers is greatly enhanced for getting ultrasonic welding system.
On November 5 2020,We exported model KM-FU2025 ultrasonic welding machine to our Client from Poland,this is the super precision type welder which has multiple trigger modes and many functions ,this machine can compete with internationally famous brands in quality, and the price is very much competitive.We can see the details of KM-FU2025 below.
We always guarantee the quality of our exports products,large welding machines like this are always transported
in wooden cases to ensure the impeccable integrity and safety of the goods.
To meet our clients' needs, we launched the DS400 series(DS300 upgrade version) ultrasonic plastic welding machine in the second half of 2020.
It is also equipped with the new generation digital ultrasonic generator and 4.3 inches touch screen, with the independent development of the operating system to achieve visual operation and control of field operations.
Here are the structural differences between DS300 and DS400.
The upgrade of processing technology makes DS400 more safe, reliable, durable, and beautiful, well received by our customers.
How to choose the frequency of the ultrasonic cleaner?
The ultrasonic cavitation threshold value is closely connected with its frequency. Higher frequency comes with a higher threshold value and vice versa. The lower the cavitation threshold value, the more likely the cavitation is to occur. At the low frequencies, the interval time between the compression and sparsity of the liquid is longer so that the bubbles could grow to a larger size and enhance the cavitation strength, which is good for the cleaning. Therefore, the low-frequency ultrasonic cleaning equipment is often used in the cleaning of workpieces with large surfaces, or the surface of the workpieces is disdained seriously, which might damage or corrode the surface of the workpieces. So, it is inappropriate to use a low-frequency cleaner to wash the workpieces with high demanding surface finishing. Moreover, low frequency creates more noise. In the meanwhile, high-frequency ultrasound is more penetrating, which is suitable to clean the surface of the workpiece that is more complicated and has more blind holes or has stricter requirements on the surface.
On the other hand, the high-frequency ultrasound creates less noise so it is suitable for the cleaning of some small and high precision spare parts such as electronics, miniature bearing processing or magnetic material, etc. For some special workpieces like integrated circuit chips and silicon slices with coated membrane, the ultrasound with an even higher frequency would be a better choice. For some large workpieces such as automobile engines, valves, lower-frequency ultrasound could be applied. Normally the applicable frequency is within the range of 20-130kHz considering its effect and cost.
This brings us a question, what aspects should be we pay attention to before purchasing one specific ultrasonic cleaner that perfectly suits your needs?
1. Know well of your workpieces: the workpieces material, structure, shape, size, your cleaning quantity needs, cleaning result, and the procedure after the cleaning should be well known by you.
2. Dirt or filth to be cleaned: to be clear of the workpieces' oil or stain types such as ram drawing oil, polishing wax, carbon deposit, dust, fingerprint, etc.
3. Cleaning process: choose an appropriate cleaning process according to the attribution of the workpieces and stain condition, you could consult the equipment supplier for the suggestion. The cleaning process is a very important step before manufacturing the machine. It must be well chosen for it will have a long-term cleaning effect in the future.
4. Manual, semi-manual, or automatic mode: manual mode is usually suitable to wash small quantity workpieces with simple operation. The semi-manual mode could be used to clean large or heavy workpieces with middle or large quantities, this could reduce labor cost and enhance cleaning efficiency. Automatic mode is suitable to clean large quantity workpieces with stable and good cleaning results, but it requires a higher budget also. Users could choose the right model according to their own budget situation and other factors.
5. Cleaning tank size: the size depends on the workpieces cleaning quantity, structure, cleaning time, which means that a certain quantity of workpieces needs to be cleaned at a specific time. This could be calculated easily per your own cleaning requirements.
6. Ultrasonic power and frequency: the cleaning agents are long-term-used consumables. The Cleaning agents are divided into organic solvents and water-based cleaning agents. The choice of the cleaning agents is decided by the workpiece’s material and stain condition. The general principle is that the dirt can be cleaned quickly and thoroughly, and the appearance of the workpiece could remain basically undamaged.
In simple words:
1. First get to know about your cleaning purpose and the best way to clean your products
2. Decide your cleaning quantity so as to choose the corresponding power and volume
3. Know about the cleaning process-consult the equipment supplier
4. choose the most appropriate supplier by making a comprehensive comparison of price, cleaning process, and after-sale service, etc.
Of course, K&M tech always welcomes inquires all over the world.
Our products:
ultrasonic cleaner
Are you in the market for an ultrasonic welder but feeling overwhelmed by the options available? Look no further! In this article, we will guide you through the process of choosing the right ultrasonic welder for your production needs. Whether you’re new to the world of ultrasonic welding or simply looking to upgrade your current equipment, we’ve got you covered. Keep reading to find out how to make the best investment for your manufacturing business.
Choosing the Right Ultrasonic Welder for Your Production Needs
Ultrasonic welding has become a popular choice for manufacturers across various industries due to its ability to create strong, reliable bonds between materials. When it comes to choosing the right ultrasonic welder for your production needs, there are several factors to consider to ensure that you select the best machine for your specific applications.
Understanding Ultrasonic Welding Technology
Ultrasonic welding utilizes high-frequency vibrations to create heat and pressure, which in turn melts and fuses materials together. This process is commonly used for joining plastics, fabrics, and metals without the need for additional adhesive or fasteners. The result is a strong, seamless bond that is resistant to wear, tear, and environmental factors.
Factors to Consider When Choosing an Ultrasonic Welder
1. Material Compatibility
Different ultrasonic welders are designed to work with specific materials. It is important to consider the types of materials you will be working with and ensure that the welder you choose is compatible with those materials. Whether you are working with plastics, metals, or other materials, it is crucial to select a welder that can effectively bond the materials you use in your production processes.
2. Production Volume
The production volume of your facility will also play a significant role in determining the right ultrasonic welder for your needs. If you have high production demands, you will need a welder that can operate efficiently and consistently at high speeds. Conversely, if your production volume is lower, you may be able to opt for a smaller, more cost-effective welder that can still meet your production requirements.
3. Precision and Control
Depending on the intricacy of your production needs, you may require a welder that offers precise control and customization options. Some ultrasonic welders are equipped with advanced controls that allow for fine-tuning of welding parameters, such as amplitude, force, and duration. This level of precision can be crucial for achieving optimal bond strength and quality in your finished products.
4. Support and Service
When investing in an ultrasonic welder, it is important to consider the level of support and service provided by the manufacturer. Look for a reputable company with a proven track record of customer support, training, and maintenance services. This will ensure that you have access to assistance and resources to keep your welder operating at its best.
5. Cost and Return on Investment
Lastly, it is essential to consider the cost of the ultrasonic welder and its potential return on investment for your production processes. While it may be tempting to opt for the least expensive option, it is crucial to weigh the upfront cost against the long-term benefits and savings that a high-quality welder can provide. Consider factors such as energy efficiency, maintenance requirements, and the potential for increased production capabilities when determining the overall value of the welder for your facility.
Choosing the right ultrasonic welder for your production needs is a significant decision that can have a lasting impact on the quality, efficiency, and success of your manufacturing operations. By carefully considering the aforementioned factors and consulting with a knowledgeable supplier, you can ensure that you select a welder that meets your specific requirements and enables you to achieve optimal results in your production processes. Invest in the right ultrasonic welder, and you will benefit from enhanced productivity, consistent quality, and cost-effective manufacturing solutions.
KnMTech (K&M Technologies Ltd.) is a leading provider of ultrasonic welding equipment and solutions for manufacturers across a wide range of industries. With a comprehensive selection of high-quality ultrasonic welders, expert support, and a commitment to customer satisfaction, KnMTech is dedicated to helping manufacturers find the right ultrasonic welding solutions for their unique production needs.
Conclusion
In conclusion, choosing the right ultrasonic welder for your production needs is a critical decision that can greatly impact the efficiency and quality of your manufacturing process. With 9 years of industry experience, we understand the importance of selecting the right equipment to meet your specific production requirements. By considering factors such as material compatibility, power and frequency requirements, and automation capabilities, you can ensure that the ultrasonic welder you choose will maximize productivity and deliver consistent, high-quality results for years to come. As a company with extensive experience in the industry, we are committed to helping you find the ideal ultrasonic welder for your unique production needs. Contact us today to learn more about our comprehensive range of ultrasonic welding solutions.