Integrated Servo Control Type Ultrasonic Wire Harness Welding Machine
● Welding cross-section area range: 2-40mm²;
● Gauge Wire Range: 5 AWG – 21 AWG / 6 SWG – 22 SWG;
● High welding power up to 4000W;
● Process fully servo control system;
● 12-inch HMI: fully numerically controlled;
● Empty welding prevention function.
Product Detail
Product description
The ultrasonic wire harness welder has a full servo control system with high precision, which is highly automated and easy to operate, stable, intelligent, and low maintenance costs. The welding parameters can be adjusted according to the welding specifications and the welding can be carried out with the function of preventing empty welding, which can effectively prevent damage to the welding sonotrode/horn. The welding power can be monitored in real-time during welding, which can effectively guarantee the yield rate of welding.
The ultrasonic wire harness welder is capable of welding materials such as aluminum, copper, silver, chrome-nickel, and other conductive metals in wire bundles, and can be widely used for wires of automotive appliances, electronic motors, electrical lead wires,etc.
Ultrasonic metal welding is the use of the amount of tens of thousands of times per second high-frequency vibration wave transmission to the surface of the two metal workpieces to be welded, and then apply a certain pressure, so that the metal surface friction and the formation of molecular layers between the fusion to achieve the purpose of welding.
♦ PLC DISPLAY
♦ 12-inch Industrial Computer
The ultrasonic wire splicer adopts a 12-inch industrial computer, you can view the welding power and other parameters in real-time during welding, which can effectively guarantee the welding yield.
♦ HIGH PRECISION CONTROL
♦ Fully Servo Control Motion System
The servo motion system of the ultrasonic wire harness welder overcomes the problems that the stepper motors have in terms of number of steps as commanded, and achieves high precision operation with fast response, simple control, low noise and low energy consumption.
Product parameters
|
Model |
KM-HMS-X02 |
|
Frequency |
20kHz |
|
Ultrasonic output power |
3000W |
|
Wire size range: |
2-40mm² for copper and aluminum wires |
|
The OD of the single wire |
≤0.3mm |
|
Welding mode |
Time |
|
Power source voltage |
110/220VAC,50/60Hz |
|
Display size |
12 inches color touchscreen |
|
Motion control system |
Servo Control |
|
Parameter Templates |
99 groups |
|
Production Rate |
About 0.7s/pcs, depending on the welding square |
|
Dimension |
640*950*1050mm |
|
Weight |
96kg |
Welding case
