● Welding scope: 0.35-12mm² based on cross section area of the wire bundles;
● Gauge Wire Range: 5 AWG - 21 AWG / 6 SWG - 22 SWG;
● High welding power up to 2000W;
● 7-inch HMI: intuitive and human-friendly control;
● Function for preventing false soldering;
● Applicable for non-ferrous metal wire harness welding, such as aluminum, copper, silver, and chrome-nickel wires.
Product Detail
Product description
Ultrasonic metal wire harness welder is a crucial welding technology for wire harnesses for various industries. This machine adopts Pneumatic motion control system, which is convenient to operate, fast, and efficient. The key parts of the ultrasonic wire harness welder has strong power and good stability. The ultrasonic wire harness welding machine has the function of preventing false welding, which can effectively prevent damage to the welding sonotrode. The welding power of this machine can be monitored in real-time during welding, which can effectively guarantee the yield rate. KM-HMS-X00N series ultrasonic wire harness welder can provide you with efficient welding methods and reduced production cost.
The ultrasonic wire welding machine can be used for welding non-ferrous materials such as aluminum, copper, silver, chrome-nickel, and other conductive metals, and can be widely used for welding wires of electrical automobiles, electronic motors and other electrical equipment, etc.
Ultrasonic metal welding is the use of the amount of tens of thousands of times per second high-frequency vibration wave transmission to the surface of the two metal work pieces to be welded, and then a certain pressure is applied, thus the metal surface friction and the formation of molecular layers can achieve the purpose of welding.
♦ DIGITAL CONTROL
♦ 7-inch Color Touch Screen
Fully digitally controlled, and touch screen display is intuitive for operation. The ultrasonic power supply has the unique functions as follows to guarantee the welding yield rate.
1. Ultrasonic sweeping and detecting;
2. Supporting a variety of welding modes;
3. Preventing false weld and mistake welding;
4. Storing parameter/welding data.
♦ COMPACT STRUCTURE
♦Integrated Motion Control System
The ultrasonic wire harness welding machine adopts pneumatic plus stepping motor motion system, thus fast welding speed (less than 10s) and high efficiency can be guaranteed. Compact and integrated design can meet your needs for working in flexible environment.
Product parameters
Model |
KM-HMS-X00N |
Ultrasonic freq. |
20kHz |
Ultrasonic output power (Max.) |
2000W |
Welding scope |
0.35-12mm² (wire bundle section area) |
Single wire size in OD |
≤0.3mm |
Weld mode |
Time |
Power source voltage |
110/220VAC,50/60Hz |
Display screen |
7 inches Touch Screen |
Motion control |
Pneumatic |
Air source |
>0.5mpa, filtered dry air |
Productivity |
About 0.6s/pcs, based on the wires |
Net weight |
38KG |
Dimension(mm*mm*mm) |
Welding Stack: 570*220*175 mm /Power controller:385*350*165mm |
Welding case