Professional Ultrasonic Wire Welder Ultrasonic Wire Welder Company
Product details of the ultrasonic wire welder
Product Introduction
In the production of KnMTech ultrasonic wire welder, we adopt lean production method. The product has withstood the tests of our professional QC team as well as the authoritative third party. We have become able to make the delivery of the products at our customers’ end within the stipulated time frame by our efficient transport facility.
Product Detail
Product description
This KM-HMS-X01 ultrasonic wire harness welder is user-friendly equipment with delicate structure and nice appearance. Pneumatic motion control + stepping motor + proportional valve are designed for a better welding result. Missing solder prevention function can effectively prevent damage to the welding horn thus having extended its service life. The welding parameters of the ultrasonic wire harness welder can be monitored in real-time during welding, which can effectively guarantee the welding yield rate.
The ultrasonic metal wire splicing machine can be used for welding thin materials such as aluminum, copper, and other conductive metal wires. It has the ability to weld dissimilar materials and even oxidized wires. The ultrasonic wire welding machine is widely used for welding strips, and wires of automotive appliances, electronic motors, electrical lead terminals, wire harnesses, etc.
Ultrasonic metal welding working principle: During the fusing process, the mechanical energy generated by ultrasonic vibration of the metal workpiece is converted into internal energy, deformation energy and limited temperature rise under the action of static pressure, reaching the recrystallization temperature to achieve solid phase welding. This welding method does not involve current delivery or high-temperature heat sources, so it effectively overcomes the spatter and oxidation problems for resistance welding. Ultrasonic metal welding can be applied to filaments or sheets of non-ferrous metals such as copper, silver, aluminum, nickel, etc. It is suitable for electronic components (such as thyristor leads, fuse blades, electrical leads, etc.) and lithium battery pole pieces and pole ear welding.
Advantages of ultrasonic metal welding: rapid fusion, high strength, good electrical conductivity, and close to cold working conditions. Disadvantage: this method also has its limitations, such as being unsuitable for processing objects that are too thick or have too large welding points.
♦ COLOR TOUCH SCREEN
♦ Smart Management
The digital full-color touchscreen display of the ultrasonic wire harness welding machine is intuitive for operation. The ultrasonic splicer can be managed hierarchically which ensures the system with more security. 50 groups of preset parameter templates for different sizes of wires are designed to meet your joining requirement. And the machine can record the welding data in real-time to facilitate subsequent analysis.
♦ MOTION Control SYSTEM
♦ Precise Welding Control
The ultrasonic wire harness welder adopts the motion control system of air cylinder + stepping motor + proportional valve, for precise welding width control, and stable and precise welding air pressure. Less heat is generated and less energy is consumed than resistance welding.
Product parameters
|
Model |
KM-HMS-X01 |
|
Frequency |
20kHz |
|
Max.ultrasonic output power |
3000W |
|
Max. weld force |
1500N |
|
Cross Section Range |
0.35-20mm² |
|
AWG Range |
5 AWG - 21 AWG |
|
SWG Range |
6 SWG - 22 SWG |
|
Power source voltage |
110/220VAC,50/60Hz |
|
HMI |
7 inches Touch Screen |
|
Motion control system |
cylinder,stepping motor and proportional valve |
|
Air source |
>0.5Mpa |
|
Parameter Template |
50 groups |
|
Production Rate |
0.6s/pcs more or less |
|
Dimension(mm*mm*mm) |
L640*W425*H320 |
|
Weight |
65kg |
Welding case
Company Advantage
• Since the founding in our company has worked in a safe and methodical way. Now we finally have a firm foothold and gradually become the leader of the industry.
• Our company has extensively taken excellent talents in, and we established a highly educated management team of high quality and efficiency. Based on the modern management concept, our management staff are committed to leading our company to develop faster and better.
• K&M Technologies Ltd. strictly follows the actual needs of customers and provides them with professional and quality services.
• Our company has further optimized the export environment and the export volume of products has increased greatly. We mainly export our products to some countries and regions in Southeast Asia, South America and Africa.
K&M Technologies Ltd. is a professional pharmaceutical company. If you want to know more about medicine or services, please call our hotline directly.